Capabilities

Hard Anodize

Hard Anodize provides the most protection and functionality. Structurally identical to Type II anodic films, though much thicker and denser, hard anodize offers superior durability in terms of abrasion resistance and a hardness second only to a diamond. The hard anodize chemical and physical properties are nearly identical to sapphire.

Note: Type III anodic films are considered to be “1 in, 1 out” meaning that roughly 50% of the deposit is invested into the parent material while 50% will result in dimensional growth. A hardcoat thickness of .002″ will result in .001″ per side of dimensional growth. For other facts and design considerations, visit matweb.com.

Process Values:

· Superb abrasion resistance – 65 to 70 Rockwell C
· Excellent thickness control from .0005″ to .002″
· High dielectric strength – 1000VDC per .001″ thickness
· Dyes available are very dark (natural hardcoat is dark)

Certified for the following specifications:

Mil-A-8625, Type III, Class 1 & 2
AMS-2469 Hard Anodize
AMS-2482 Hard Anodize with Teflon

Sulfuric Acid Anodize

Sulfuric Acid Anodizing provides a crystalline oxide coating on aluminum, which may be transparent or dyed a variety of colors. Depending on alloy and whether dyed or clear, coating will add .0001″ to .0005″ thickness of dimension per surface.

Process Values:

· Excellent decorative coating that is transparent and easily maintained
· Class 2 can be provided with Dyes: Black, green, red, blue, gold & purple.
· Moderate abrasion resistance
· Good corrosion resistance
· Non-conductive and non-toxic coating

Certified for the following specifications:

Mil-A-8625 Type II Class 1 & 2
AMS-2471 Clear Anodize with Dichromate Seal
AMS-2472 Black Anodize

Chromate Conversion Coating (Chemical Film)

Chromate Conversion Coating covers aluminum parts with a chemical film that provides corrosion protection and facilitates adhesion for paints or powder coating. Chemical film is very thin and adds no appreciable dimension to the parts.

Note: this film is not intended to be a cosmetic finish. Many factors including alloy influence the appearance such that not every part will look exactly like the next one (6.8 of Mil-dtl-5541f).

Process Values:

· Clear and yellow Chromate available
· Good corrosion resistance
· Poor abrasion resistance
· Excellent paint base – does not add dimension
· Electrical conductive coating
· Type 1A coatings: thicker/heavier, designed to be stand-alone protection
· Class 3 coatings: thinner, well suited for paint/coating adhesion and electrical conductivity
· Coating is also available in a trivalent, RoHS compliant version.

Certified for the following specifications:

Mil-C-5541 Type I Class 1A & 3 (clear & yellow)
Mil-DTL-5541 Type II Class 1A & 3
AMS 2473 (yellow)

Cautions When Anodizing

· Our coatings do NOT cover or remove blemishes or scratches from your parts. In fact, blemishes and scratches will likely become more prominent after finishing. While Hardocat Inc. makes every effort to examine parts before processing, we recommend that customers thoroughly inspect their parts before sending them to Hardcoat.

· Grit blasting and bead blasting may be aesthetically appealing on bare aluminum, chemically processing blasted parts diminishes the aesthetic value due to light refraction/diffusion. For example, a blasted part after black anodizing will appear grey and likely mottled.

· Chromate conversion coating, sulfuric acid anodizing, and hard anodize require that each part be held firmly to prevent damage or loss during processing. As a result, the areas where the machinery holds the parts will not be coated, leaving a “rack mark.” This is unavoidable, and it is helpful when customers provide suggestions for racking locations on the purchase order. Without specific direction, Hardcoat employees will use their discretion to ensure a good outcome.

· Blind, threaded holes are notorious for trapping processing solution and prevent a thorough rinse. This can often result in “bleed out” or loss of coloration around the holes. HardCoat recommends that prior to sending parts with blind holes the parts should be cleaned to help prevent bleed out.